QATM Cutting Robot Qcut 600 BOT

Cutting Robot Qcut 600 BOT

Cutting in 5 dimensions – the Qcut 600 BOT is a fully automatic cut-off robot. Equipped with patented cutting- edge technology, it opens up new possibilities in the cutting process for materialographic sample preparation.

• Patented technology: Complex cutting sequences can be performed using 5-axis technology (X, Y, Z, B, C axes) without time-consuming re-clamping of the workpiece.
• Highest degree of automation: Dynamic cut-off wheel measurement and automatic adjustment of cutting parameters. Multiple cuts on different workpieces can be made in one process.
• High reproducibility: Repeatable cutting operations are easy to program and perform.
• Multi-Position Process (MPP): Simultaneous positioning and automatic cutting of different components on the machine table.

In 5 dimensions, sectioning the small from the large

With the patented 5-axis technology, workpieces can be cut at any angle precisely, repeatably, quickly, and easily. All axes are finely adjustable and remain vibration-free during the cut-off process – precise work is easier than ever. The positioning capabilites/movement of the various axes in combination with the clamping systems enables precise cutting of the workpiece without time-consuming re-clamping of the workpiece. All necessary cut-offs can be performed sequentially and automatically – even with large workpieces.

1. Y-AXIS (Chop cut)

• Cutting range: 360 mm, automatic
• Rapid traverse up to 80 mm/s.

2. Z-AXIS (Cross feed)

• Travel: 550 mm, automatic
• Cross feed for precise parallel cuts in series

3. B-AXIS (Rotation axis)

• Rotation range: max. 360°, with combined C-axis 200°, automatic
• Positioning accuracy: ±0.1°

4. X-AXIS (Travel cut)

• Cutting range: 550 mm, automatic
• Rapid traverse up to 80 mm/s.

5. C-AXIS (Rotation axis)

• Rotation range: max. 360°, automatic
• Removeable modular rotation axis

Features

Spacious rotary table (Ø 600 mm) enables precise work even under heavy loads.

• Rotation of the machine table (max. 360°) eliminates the need for time-consuming re-clamping of workpieces
• Can be expanded with a modular adaptable rotation axis (C-axis)
• Integrated T-slots for the Easy clamping system for quick mounting of clamping tools

Automatic cut-off wheel measurement

Dynamic cut-off wheel measurement leads to reproducible cutting results with consistent quality.

• Automatic monitoring of the current cut-off wheel diameter
• Adjustment of cutting parameters after each cut
• Enables consistent cutting speed and cutting depth

Robust machine with large cutting chamber

Robust, powder-coated steel machine body with large sliding door made of scratch-resistant laminated safety glass and large side door.

• Machine body with integrable recirculating cooling unit and automatic central lubrication
• Optimal access to the large cutting chamber with safety interlock that prevents door opening when the cut-off wheel is operating
• Large side door for easy cut-off wheel replacement

Cutting Optimization

To optimize the cutting quality, the machine automatically detects local material characteristics, such as hardened areas.

• Cutting force-dependent feed control
• Cut detection: When starting a new cut, the workpiece is automatically detected and approached at reduced speed
• Parallel-guided cut-off wheel guard increases the cutting capacity of the cut-off wheel during chop cuts

Powerful cut-off wheel drive

Precise swivel arm guidance and cut-off wheel cooling.

• Water-cooled main drive with 15 kW drive power
• Optimal cooling thanks to flexibly adjustable cooling hoses
• Parallel guided cut-off wheel guard for increased cutting capacity when making cross cuts

Intuitive and easy operation

Large 12.1″ industrial touchscreen with intuitive QATM user software, joysticks, and emergency stop switch.

• The teach function enables user-friendly programming of cutting positions by manually positioning the machine at each desired location
• Simultaneous positioning and automatic cutting of different workpieces without re-clamping (Multi-Position Process MPP

Clever design

Easy cut-off wheel replacement and simple clamping allow you to focus on cutting.

• Laser alignment for easy workpiece positioning
• Power clamping nut: easy clamping and loosening of the cut-off wheel

Maximum ease of use

The control panel is movable and can be freely positioned for ergonomic operation during setup and operation of the machine.

• Programming in close proximity to the workpiece
• During series operation, the control panel can be moved to the side

1. Ergonomic control panel

• Large 12.1″ industrial touchscreen with intuitive QATM software
• Quick setup, control of all axes with two joysticks
• The sliding control panel enables unobstructed working conditions

2. Robust machine body

• Sturdy powder-coated steel construction
• Integrable recirculating cooling unit
• Automatic central lubrication of the axes

3. Large round machine table

• Made of stainless steel with integrated longitudinal and cross T-slots
• Secure clamping of complex workpiece shapes using the T-slot table or Easy clamping system
• Diameter: Ø 600 mm
• Load capacity: up to 150 kg
• Travel: X: 550 mm, Y: 360 mm, Z: 550 mm

4. Large cutting chamber

• Large sliding door provides easy access and visibility
• Side swing door for convenient access to cutting chamber
• Large side door for easy cut-off wheel replacement
• Break-resistant LED interior lighting

5. Optimized swivel arm

• Highly efficient cooling system
• Increased cutting capacity thanks to parallel guided cut-off wheel guard
• Laser alignment aid for easy workpiece positioning

6. Rotation axis, B-axis

• Rotation range 360°, with combined C-axis 200°
• Positioning accuracy: ±0.1°

7. Optional rotation axis, C-axis

• Rotation range: max. 360°
• Removable modular rotation axis
• Clamping capabilities can be expanded with a lathe chuck or other clamping devices